Ceramic Products
Adak Polymer Industry was established to research and manufacture a wide array of thermal insulators. Parallel to the increasing use of ceramic insulators in industries like automotive, oil, petrochemicals, and steel, and considering the significant import of these products into the country, the production of ceramic paper became a pivotal part of its development plan. Adak Polymer Industry initiated the acquisition of equipment, technology transfer, and installation and commissioning of a production line in Shahid Saeedi Industrial Town in Khomeini Shahr, aiming to be the nation’s inaugural ceramic paper manufacturer and supplier meeting the industrial needs of the country.
Features of the Production Line
The automatic and continuous production line, spanning 70 meters, ensures consistent quality across all manufactured products. Moreover, the production line offers flexibility to tailor products to customer needs, encompassing specifications such as thickness, width, length, and temperature grade. Equipped with an advanced and environmentally friendly system, this production line creates a conducive production environment.
Ceramic Paper
Ceramic paper, also referred to as non-combustible paper is a form of ceramic insulation crafted from various ceramic fibers such as HA and HZ fibers. It boasts high resistance to heat, favorable physical attributes, and chemical resistance. These properties render ceramic paper an ideal solution for insulation in environments with high temperatures, corrosion resistance, and thermal fluctuations. Its distinct features include flexibility, uniform thickness, high tensile strength, and a low thermal conductivity coefficient compared to ceramic fibers due to its thin composition. Ceramic paper, being white, exhibits a maximum temperature tolerance of up to 1430 degrees Celsius. Due to its asbestos-free and non-hazardous nature to both humans and the environment, it stands as a highly suitable alternative to asbestos-containing insulation. Additionally, it is environmentally friendly and finds extensive use in industrial equipment insulation.
In addition to the mentioned characteristics, its resistance to oxidation and various corrosive agents, sound insulation capabilities, ease of installation, and resistance to abrupt temperature changes have garnered significant interest across diverse industries, leading to the widespread utilization of ceramic paper for effective and efficient insulation in their products.
Notable applications of ceramic paper in various industries encompass:
Notable applications of ceramic paper in various industries encompass:
- Sealing components and equipment in petrochemical industries
- Insulating equipment in fuel stations and oil tanks
- Insulating pipes in high-temperature environments or metal casting
- Insulating components in power plants
- Thermal insulation for catalyst protectors and exhausts in vehicles
- Insulating furnaces and industrial tanks
- Insulating gas stoves and steam boilers
- Manufacturing safety equipment and garments, including lining for clothing, firefighting gloves, and non-combustible bags
- Insulating to minimize heat loss in nozzles
- Lining molds for insulation purposes
- Electrical insulation of components
- Thermal and sound insulation utilized in the construction industry
- Utilization as an asbestos substitute
Key Features of Ceramic Paper:
- High heat resistance (1260, 1360, 1430) degrees Celsius
- Long-lasting and durable
- Easy to cut and install
- Resistant to thermal shocks
- Resistant to many corrosive agents
- Possesses electrical insulating capabilities due to suitable dielectric properties
- Suitable for sound insulation due to high sound absorption
- Environmentally non-polluting
Competitive advantage
- Comparable quality to international samples at a lower cost
- Customizable to meet specific technical specifications and dimensions
- Available due to domestic production
- Produced in rolls or sheets
What is Ceramic Fiber Paper?
Ceramic fiber paper, also known as noncombustible paper, primarily consists of high-purity aluminum silicate fibers and is created through a fiber-washing process. This technique produces a non-woven matrix composed of fibers, binders, and additives that are flexible, uniform, and pliable.
Ceramic fiber paper is a fundamental material for those in the manufacturing industry. It is a type of high-temperature insulation paper crucial for many production processes. Its primary characteristic is its appearance: white and odorless. This paper finds extensive use in high-temperature applications (1260, 1360, and 1400 degrees Celsius), although certain grades can withstand temperatures up to 1600 degrees Celsius. In some cases, organic binders are used in producing the paper, particularly when greater strength is needed, or when organic binders are not suitable for the intended use due to potential degradation.
Ceramic fiber paper, also known as noncombustible paper, primarily consists of high-purity aluminum silicate fibers and is created through a fiber-washing process. This technique produces a non-woven matrix composed of fibers, binders, and additives that are flexible, uniform, and pliable.
Ceramic fiber paper is a fundamental material for those in the manufacturing industry. It is a type of high-temperature insulation paper crucial for many production processes. Its primary characteristic is its appearance: white and odorless. This paper finds extensive use in high-temperature applications (1260, 1360, and 1400 degrees Celsius), although certain grades can withstand temperatures up to 1600 degrees Celsius. In some cases, organic binders are used in producing the paper, particularly when greater strength is needed, or when organic binders are not suitable for the intended use due to potential degradation.
What are the Advantages of Using Ceramic Fiber Paper?
- Easy Flexibility, Cutting, and Shaping
- Low Thermal Conductivity and Heat Storage
- Excellent Thermal Shock Resistance and Flame Resistance
- High Tensile Strength
- Lightweight
In which industries is ceramic fiber used?
Ceramic paper (non-combustible paper) has various applications in different industries. Among the industries where it is utilized are steel, automotive, non-ferrous metals, and others, as detailed below.
Iron and Steel Industry:
- Lining for hot furnace surfaces
- Insulation backing for reheating furnaces
- Thermal sealing for annealing furnace coatings
- Coating nozzles for casting to prevent oxidation and thermal shock
Non-Ferrous Metal Industry:
- Lining for melting furnaces
- Lining for holding furnaces
- Precise casting mold coatings
- Thermal sealing between different parts of molten material handling equipment
- Filtration to separate oxides and nitrides from molten metals
- Filtering out remaining slag from molten material
Oil and Petrochemical Industry:
- Steam boilers and heat centers
- Catalytic base and filter components for hot gas purification
- High-temperature thermal insulation covers for steam boilers
- Filtration of high-temperature gases and liquids
- Reactors and catalytic crackers
- Thermal insulation around burners
Ceramic and Tile Industry:
- Thermal sealing and expansion joints
- Lining for autoclave furnaces and kiln cars
- Brick manufacturing plants
Chemical Industry:
- Lining for cracking and reforming furnaces
- Filtration and catalyst carrier for radioactive particles
- High-temperature thermal sealing material
Aluminum Industry:
- Insulation components for pots, channels, and furnace roofs, even in contact with molten material
Glass Industry:
- Repairs of molten cast bricks to prevent thermal shock
General Engineering:
- Sound insulation for gas turbines
- Sound and thermal insulation for diesel engine exhausts
- Thermal insulation for high-temperature flexible pipes
Transportation Industry:
- Sound and thermal insulation in vehicle bodies
- Brake pads
- Exhaust Insulation for Catalytic Converters in Various Vehicles
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